iScano · For industrial plants

3D laser scanning for industrial plants

Measured conditions of a working plant: a LiDAR point cloud of the structure, equipment and piping, then as-built drawings, a Revit model you can test-fit the new line into, or both. Line changes, retrofits, tie-ins and plant records, across Canada and the US.

Get a quote for your projectCall (917) 383-3456

In Canada, call (647) 773-1341 · deliverables agreed before every quote

2–4 mm registered point cloud, typical
Scanned in production around the line, or in a shutdown window
500+ projects scanned
10+ years in laser scanning
Step 1: terrestrial laser scanner in the mechanical room of a food plant, MississaugaStep 2: point cloud section through a process plant, hoppers and mezzanineStep 3: the as-built CAD section of the same hoppers and mezzanine, drawn from the point cloud

Trusted in Canada and the US

  • Kimley-Horn
  • Starbucks
  • Hilton Hotels & Resorts
  • Toyota Motor Manufacturing
  • City of Miami
  • Unilever
  • Johnson & Johnson
  • Nestlé
  • Yale University
  • Perkins&Will
  • NYC Department of Design and Construction
  • University of Toronto
  • Rogers
  • Cineplex
  • IMAX
  • Maple Leaf Foods
  • Enbridge
  • Toronto Blue Jays

What plants use it for

When plants scan, and what for

We scan around production or within the shutdown window agreed for the scope. We agree what gets captured, what the model has to answer and whose template it goes in before we quote, and the numbers come from the point cloud, not a tape run between machines.

Revit model of a food plant line with clearance zones around the retorts, built from the point cloud

Line changes and new equipment

The area scanned and modelled so the new line, machines and robotics can be test-fitted on screen before they arrive, and a clash with overhead piping is found before install day. See scan to BIM services.

Pipe rack point cloud with the 3D piping model overlaid

Piping, tie-ins and process

Existing piping, pipe racks, tanks and supports captured as a registered cloud and modelled where you need to connect, so tie-ins and routings are designed against measured routing and positions, alongside the project's P&IDs and engineering documentation.

Revit model of a manufacturing plant, steel trusses and crane bay, Hamilton

Structure, mezzanines and cranes

Columns, trusses, crane rails and mezzanines modelled from measured geometry at LOD 300 to 350, for clearance and layout checks and to support the structural engineer's assessment of proposed changes. See the Hamilton metal plant.

As-built CAD floor plan of a production floor drawn from the laser scan

Plant as-built record

Plans, sections, elevations and RCPs of the plant as it stands, in your CAD standard, for the owner's record, insurance and the next project. See as-built documentation.

Mechanical room point cloud compared with the MEP model, pumps and piping

Clearances and clash checks

The registered point cloud is reviewed in Revit or Navisworks; where a model is included, it is supplied as IFC or NWC so the engineers and OEM suppliers run clash checks against what is really there, including the services overhead. See BIM coordination and clash detection.

Laser scanning technician at a terrestrial scanner on a working production floor

Shutdowns and live plants

Scanned around a running line, or inside a planned shutdown window: nine case-packer lines in a Toronto food plant were captured around a planned two-day production shutdown. See 3D laser scanning services.

How it works

From plant visit to a model you can fit the line into

Five steps, one team. Swipe through them.Pick a step.

1. Scope

Which areas and lines, what the model has to answer, and whose CAD or Revit template.

More detail

What the scan is for, which areas, lines and levels, and what the result has to answer: a test fit, a tie-in, a structural check or the plant record. A light Revit model for a line change and a LOD 350 structural model are different jobs, and the scope says which one this is. Shutdown windows and permits are agreed before the date is set. If you collaborate in Autodesk Construction Cloud or Procore, we deliver into that.

Scope review on site before the scan
Step 1: areas, questions and the shutdown window agreed before the scanner comes out

2. Capture

Terrestrial for lines, piping and structure; mobile for big open floors; drone for yards and roofs. We work around production.

More detail

Terrestrial scanning for equipment, piping and structure, anything that has to be right to a few millimetres. Mobile scanning for large open floors without dense services. Drone and photogrammetry for yards, roofs and tank farms. We scan around a running line, between shifts or inside the shutdown window, with the site's permits and PPE, and density goes where the questions are.

Terrestrial laser scanner capturing a plant floor
Step 2: terrestrial capture on a working production floor

3. Register

Every station aligned into one checked point cloud, tied to the plant grid or survey control when provided, delivered early in E57, RCP or RCS.

More detail

Every station aligned into one cloud, registration error checked, and tied to the plant's grid or survey control when you provide it, so the model sits in the agreed project coordinate system. Delivered early in E57, RCP or RCS with its metadata and a browser viewer, so your team can start looking before the model is done.

Registered scan positions over a process plant
Step 3: every scan position aligned into one checked point cloud

4. Model or draw

Modelled in Revit at the LOD the question needs, or drawn as as-built plans and sections. Nothing traced from old drawings.

More detail

Structure, equipment envelopes, piping and services modelled on the registered cloud at the LOD agreed in the scope: light for a test fit, LOD 350 where things connect. Plans, sections, elevations and RCPs drawn directly on the cloud when drawings are what you need. Where something cannot be seen, inside a machine or behind a guard, we mark it as not visible rather than guess.

Revit MEP model built from the point cloud
Step 4: the plant modelled in place from the cloud

5. Verify and deliver

Every model and sheet checked against the cloud, reviewed with you, then the model, drawings or both agreed in the scope, with the point cloud.

More detail

Each model and sheet goes through our QA/QC check against the point cloud before it leaves. We go through it with you, make the revisions, then deliver what the scope says: RVT in your version and template, IFC or NWC for the engineers and OEM suppliers, DWG and PDF sheets, always with the registered point cloud so your team can check anything we did not model.

Process plant point cloud section above, the as-built CAD section drawn from it below
Step 5: every model and sheet checked against the cloud, then reviewed with you

Which LOD to ask for: the LOD guide →

Before you issue the scope

How to write the scan into your scope

Most problems with a plant scan come from a scope that was never written down. Three lines are enough: which areas and lines, what the model has to answer (a test fit, a tie-in, a structural check, the record), and whose template it goes in. We turn that into a quote with the dates and the shutdown window on it.

If you are not sure whether you need drawings or a model, send the project and we will tell you. For a line change where machines have to fit, a light Revit model answers it; for the plant record, drawings are usually enough.

  1. Areas and questions, in writingWhich lines, levels and areas, and what the model has to answer, agreed before we quote.
  2. Your control and your templatePlant grid or survey control, plus your layers, title block and Revit template, so the model lands in the agreed project coordinate system.
  3. A straight answer up frontIf a job needs a surveyor, drawings instead of a model, or less than you asked for, we say so before you spend anything.
Laser scanning technician in a plant refrigeration room
On the production floor: the scan goes around the line
3D wireframe model of conveyors and a mezzanine in a food plant, Etobicoke
Equipment and lines: modelled in placeEquipment and lines. Machines and conveyors modelled to their envelope so the new line can be test-fitted against them.
3D model of process piping in an industrial plant, built from the laser scan
Piping and services: where they runPiping and services. Overhead piping, ducts and trays modelled where they run, so tie-ins and routings are designed against what is there.
Point cloud cross-section of a plant: columns, trusses and machinery, Hamilton
Structure and cranes: measured geometryStructure and cranes. Columns, trusses, crane rails and mezzanines modelled from measured geometry at LOD 300 to 350, for clearance and layout checks and the engineer's assessment.
Floor plan of a crane bay and mezzanine drawn from the scan, Hamilton
Plans and sections: cut from the cloudPlans and sections. Floor plans, cross-sections, elevations and RCPs in your CAD standard, for the contractor, the permit and the plant record.

What we model

What gets modelled, and how it is checked

Each element is modelled from the same point cloud. Pick one to see what is captured and what the model gives you.

  • Read the Mississauga line case study →
  • BIM coordination and clash detection →
  • Read the Hamilton plant case study →
  • What an as-built set should include →

Case studies

Projects in working plants, and what they built from

Food, metal, packaging and steel. Every one started with our own point cloud and ended with a model or set the plant's engineers and contractors built from. Read what went right and what did not.

Revit model of a working metal plant with the crane bay and fabrication line, Hamilton

Manufacturing · Hamilton

Working metal plant, so the machines could move

Structure, crane and ten-plus one-off machines modelled in place from the point cloud, scanned around production, so the owner could reposition the fabrication line and add equipment.

  • Structure + equipment
  • LOD 350
  • RVT, plans, sections, RCP, point cloud
Read the case study →
Revit model of the new production line placed into the point cloud of a food plant, Mississauga

Food processing · Mississauga

Test-fitting a new production line

A light Revit model the owner placed the new machines into; the clash with overhead piping was found on screen before install day.

  • Equipment + overhead piping
  • LOD 300, light
  • RVT, point cloud
Read the case study →
Terrestrial laser scanner on the production floor of a food plant with the 2D plan, Etobicoke

Food packaging · Toronto

Nine case-packer lines, captured around a planned shutdown

About 2.5 days on site, planned around a two-day production shutdown: a 2D plan for the contractor and a 3D model, IFC and Navisworks clash check for the engineers and OEM suppliers.

  • Equipment + conveyors
  • LOD 300
  • RCP, DWG, PDF, 3D model, IFC
Read the case study →
Point cloud of a steel frame in Mississauga compared with the as-designed structural model

Steel · Mississauga

As-designed vs as-built steel

Brought in for a 2D as-built of the erected frame and poured slabs; put on the project survey control so the as-built could be measured against the design model instead of argued about. Three contractors, one set of numbers.

  • Model-to-scan comparison
  • As-built CAD
  • DWG, IFC overlay, point cloud
Read the case study →
Point cloud and model of two buildings under construction in Rosedale, Toronto, with the glazing openings and floor plans

Glazing · Toronto

Glass openings on two buildings, Rosedale

Every opening drawn from the scan for a glass contractor, with clearances, re-issued in the fabricator's own CAD template.

  • Openings, elevations, clearances
  • 2D CAD + LOD 300 model
  • DWG, IFC, point cloud + viewer
Read the case study →
Technician running a terrestrial laser scanner on the field of a domed stadium in Toronto

Stadium · Toronto

A new video board in a 1989 stadium

350+ scan positions across the field, the bowl and inside the sign structure, turned into the sections and model the installers engineered the new board against.

  • 350+ scan positions
  • LOD 300 + section cuts
  • RVT, DWG, point cloud
Read the case study →

Point cloud in, drawing out

Drag to compare the scan with the drawing

Plant piping in plan view: the registered point cloud on the left, the as-built CAD plan drawn from it on the right.

As-built CAD plan of plant piping and equipment, drawn from the point cloud
Top-down view of the registered point cloud of the same plant piping
◀▶
Point cloudCAD plan

Why iScano

Why plants work with iScano

A reality-capture company with more than a decade in LiDAR, measuring working plants for owners, engineers and contractors across Canada and the US. Most of the plants we scan are running while we work; what we hand over is a model the new line, the tie-in or the structural check is designed against, in your template.

  • One team, end to end. Field capture, registration and drafting stay connected, so questions about the cloud are checked against the scan and site photos, not guessed.
  • Scoped before it is priced. Areas, questions, LOD and the shutdown window agreed in writing before we quote.
  • The outputs you scoped. RVT in your template, IFC or NWC for the engineers, DWG and PDF sheets, and the point cloud in E57 or RCP with a browser viewer, so you can check anything we did not model.
  • Checked before delivery. Every sheet and model goes through QA/QC against the point cloud, and we go through it with you before it is final.

The three services behind this page: 3D laser scanning services, as-built documentation and scan to BIM services.

Equipment and software

  • Leica Geosystems
  • FARO
  • AutoCAD
  • Autodesk Revit
  • SolidWorks
  • 3D Systems
Sebastian Graterol, co-founder of iScano

Sebastian Graterol

Co-founder · Geomatics engineer

More than a decade in LiDAR and photogrammetry. Reviews every plant scope with the team before it is quoted.

Reviews

What clients say

FAQ

What plant teams ask before a quote

Can you scan while the plant is running?

Yes. Most of the plants we scan are in production. We scan around the line, between shifts or inside a planned shutdown window, with your permits and PPE. Nine case-packer lines in a Toronto food plant were captured around a planned two-day production shutdown.

Can we test-fit new machines in the model?

Yes. That is what a light Revit model is for: the structure, equipment envelopes and overhead services modelled from the cloud, so you place the new line into it and see what clears and what does not. A Mississauga food plant found a clash with overhead piping in the point cloud before install day, and the piping was then added to the model.

Which LOD should we ask for?

A light model, general geometry and equipment envelopes, answers most line changes and test fits. LOD 300 for drawings and coordination. LOD 350 where things connect or clear each other, such as structure around a crane or a tie-in into existing piping. Modelling every bolt is rarely worth paying for. Our LOD guide goes through it with examples.

How accurate is it?

The point cloud is registered to ±3 mm typical (2–4 mm depending on range and setup) and tied to your plant grid or survey control when you provide it. Models and drawings are built on that cloud and checked against it. The LOD describes how far the model is developed, not a millimetre tolerance; the modelling tolerance is agreed separately in the scope.

What can the scan not see?

Anything inside a machine, behind a guard, under insulation or above a hard ceiling. We mark those as not visible rather than guess, and we will not fill them in from old drawings without telling you. If the plant's authorized team can safely remove a guard under the site's procedures, we capture the exposed area.

What formats do the engineers and OEMs get?

The registered point cloud in E57, RCP or RCS with a browser viewer; the Revit model in your version and template; IFC and NWC for clash checks in Navisworks; DWG and PDF sheets. What is delivered is what the scope says.

Can you model the piping?

Yes, where it is visible: pipe runs, racks, supports, valves and tanks modelled in place from the cloud at the LOD you need, so tie-ins and routings are designed against what is there. Hidden runs are flagged, not invented.

How do I write it into a scope or RFP?

Three lines: the areas and lines, what the model has to answer (a test fit, a tie-in, a structural check or the plant record), and whose template it goes in. Add the shutdown window if there is one, the coordinate system to deliver in, and the tolerances the interfaces need. Our scan-to-BIM RFP template has the wording.

How long does it take?

A line or a production area can often be captured in a day or two; whole plants take longer and are usually done over several windows. A light model follows in one to three weeks, a LOD 350 structural model in one to three as well, depending on size. We give you the dates with the quote and can send the point cloud early.

What drives the cost?

The size of the area, how dense the equipment and piping are, the LOD, and whether it is a model, drawings or both. A light model of one line and a LOD 350 model of a whole plant are very different jobs. Send the address and what the project is and we will scope it; our 3D laser scanning cost guide explains what moves the price.

Can you work in our CAD standard and Revit template?

Yes. Send your layer standard, title block and Revit template and we deliver in them, in the AutoCAD and Revit versions you run. If the plant has a grid, survey control or shared coordinates, send them and the cloud, drawings and model are delivered on them. Otherwise we use a clean standard set and agree the sheet list with you first.

Where do you work?

Across Canada and the US; see the city pages above for coverage and the number to call. For a plant somewhere else, send the address and we will tell you how we would get there.

Get a quote

Tell us about the site. We'll tell you what it takes.

The address, the building type and what the project is are enough to start.

Prefer to talk? Canada (647) 773-1341 · US (917) 383-3456

What to send for a quote: the address and what kind of plant, the areas or lines, what the model has to answer, your CAD standard or Revit template, the shutdown window if there is one, and the date you need it. A rough version of that is enough to start.

  • Areas, LOD and the shutdown window agreed before every quote
  • Crews across Canada and the US
  • Model, drawings or both as scoped; point cloud included